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600bph Full Automatic 5 Gallon Filling Line for production

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600bph Full Automatic 5 Gallon Filling Line for production

This filling line specially for 3-5gallons barreled drink water,with series of QGF-100, QGF-240, QGF-300, QGF-450, QGF-600, QGF-900, QGF-1200. It intergrates bottle washing, filling and capping into one unit. In order to achieve the purpose of washing and sterilizing. The washing machine use multi-washing liquid spray and-thimerosal spray. This thimerosal can be used circularly. The capping machine can cap barrel automatically ,this line equips with water spraying device in order to ensure those caps sterilizer and clean. It also can automatically carry out barrel, washing, sterilizing, filling, capping, counting and products discharging with complete function ,modern design and high degree of automation. It is a new kind of barreeled water auto-production line, which intergrates mechanism ,electricity and pneumatics technologies together.

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KEYUAN

This filling line specially for 3-5gallons barreled drink water,with series of QGF-100, QGF-240, QGF-300, QGF-450, QGF-600, QGF-900, QGF-1200. It intergrates bottle washing, filling and capping into one unit. In order to achieve the purpose of washing and sterilizing. The washing machine use multi-washing liquid spray and-thimerosal spray. This thimerosal can be used circularly. The capping machine can cap barrel automatically ,this line equips with water spraying device in order to ensure those caps sterilizer and clean. It also can automatically carry out barrel, washing, sterilizing, filling, capping, counting and products discharging with complete function ,modern design and high degree of automation. It is a new kind of barreeled water auto-production line, which intergrates mechanism ,electricity and pneumatics technologies together.

3 to 5 gallon Plastic Bottle Minerial / Pure Water Filling Machine

Bottle Material: PET Bottle

Cap: Plastic

Bottle Volume: 3L-20L

Production Speed: 100-1200bph

Suitable Bottle:

3 to 5 gallon bottles

Main Features of 5 gallon filling machine

1. The 3-5 Gallon Filling Machineis composed of barrel washer, barrel filling machine and barrel sealer into one unit.

2. Especially for filling drinking water of 3 and 5 gallons. It is an idea filling line to produce mineral water, distilled water and purified water.

3. The whole line is made of superior stainless steel, anti-corrosive and easy to clean.

4. Only two operators are needed for a line, which is wholly automatic barreled.

5. Full-auto or semi-auto barrel de-capper, full-auto leakage inspection, full-auto barrel outside brusher, full-auto barrel

loading machine, steam shrinking film machine and coding system can be choose depends on what customer's need.

Working Principles of 5 gallon filling machines

According to its functions, 5 gallon barreling line can be divided into three steps: washing, filling and capping. The working process is as follows:

1. The empty barrel is tilted downwards into the delivery barrel for support, and the chain moves one station between the empty barrels. At this time, the empty barrel is inverted and the barrel is rinsed.

2. There are four processes in the flushing process: the first is clean water; the second is disinfectant; the third is flushing with sterile water; the fourth is flushing with sterile water; after flushing, there is 20S time for the bucket to drain .

3. Rotate the clean bucket chain down by 45 degrees, and the bucket will slide out by itself, and then the top bucket cylinder will turn the bucket down by 45 degrees to place the empty bucket in the filling position and wait for filling.

4. The filling valve is pushed into the barrel by the cylinder, and the automatic exhaust filling valve is opened one by one for filling. The filling time is set by the control panel, and the filling time can be corrected by using the multi-function buttons on the panel according to the level of the liquid. In order to achieve the best position, after filling to the liquid level, the excess water is returned to the pure water tank through the automatic drain to reduce the waste of pure water.

5. After the filling is finished, the filled barrel is pushed to the capping station by the barrel-out cylinder, and the cap is pressed when the next step is filled. The whole process is over.

Project	5 gallon water bottling machine
Model	QGF-100	QGF-300	QGF-450	QGF-600	QGF-900	QGF-1200
Capacity(BPH)	100	300	450	600	900	1200
Bottle shapes	3-20L bottles
Filling Heads	1	2	3	4	5	6
Air pressure (Mpa)	0.37	0.6	0.8	1	1.5	2.0
Application	Mineral / Pure / Distilled / Drinking water bottling production line
Total power (KW)	1.38	3.8	5.6	7.5	9.75	12
Overall dimensions (LWH)	3700×1300×1600	4060×1860×1600	5000×1500×2200	5400×2600×2200	8500×6000×2500	9000×6500×2800
Weight(kg)	680	1500	2100	3000	3500	4000

Devices	Brand	Origins
PLC	SIEMENS	Germany
Inverter
Touch Screen
Switch
Contactor
Relayer
Solenoid Valve	AIRTAC	Taiwan, China
Drive motor	FEITUO	Swiss
Reducer	CNP	China
Water Pump	SKF	China
Main Bearing	AUTONICS	Sweden
Sensor	AIRTAC	Korea
Air component	ABB	Taiwan, China

Project	5 gallon water bottling machine
Model	QGF-100	QGF-300	QGF-450	QGF-600	QGF-900	QGF-1200
Capacity(BPH)	100	300	450	600	900	1200
Bottle shapes	3-20L bottles
Filling Heads	1	2	3	4	5	6
Air pressure (Mpa)	0.37	0.6	0.8	1	1.5	2.0
Application	Mineral / Pure / Distilled / Drinking water bottling production line
Total power (KW)	1.38	3.8	5.6	7.5	9.75	12
Overall dimensions (LWH)	3700×1300×1600	4060×1860×1600	5000×1500×2200	5400×2600×2200	8500×6000×2500	9000×6500×2800
Weight(kg)	680	1500	2100	3000	3500	4000

Devices	Brand	Origins
PLC	SIEMENS	Germany
Inverter
Touch Screen
Switch
Contactor
Relayer
Solenoid Valve	AIRTAC	Taiwan, China
Drive motor	FEITUO	Swiss
Reducer	CNP	China
Water Pump	SKF	China
Main Bearing	AUTONICS	Sweden
Sensor	AIRTAC	Korea
Air component	ABB	Taiwan, China

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600bph Full Automatic 5 Gallon Filling Line for production

Main Features of 5 gallon filling machine

Main Features of 5 gallon filling machine

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